KakenClean Specialized Cleaning Solutions for SMT Production Lines: Safe, High-Speed & Effective
In the SMT (Surface Mount Technology) manufacturing process, burnt-on flux residues accumulating inside reflow ovens and wave soldering machines are a primary cause of reduced heat transfer efficiency, air system clogging, and direct degradation of PCB solder joint quality. Using traditional IPA (Isopropyl Alcohol) not only yields limited cleaning effectiveness but also poses high explosion hazards and health risks to workers due to its toxic, pungent odor. The optimal solution trusted by leading global electronics manufacturers today is the water-based flux cleaner series from KAKEN TECH (Japan). Established in 1966, KAKEN TECH CO., LTD. is a Japanese pioneer in researching and manufacturing high-tech cleaning agents for the electronics industry. Serving over 1,000 corporate clients globally and committing 10% of its annual revenue to R&D, KAKEN TECH continuously innovates its cleaning chemical lines to meet the strictest standards for efficiency, component compatibility, and environmental safety in modern SMT lines.
KakenClean Reflow Oven Flux Cleaners: Safe, Fast & 3x More Effective Than IPA
In the SMT (Surface Mount Technology) manufacturing process, burnt-on flux residues accumulating inside reflow ovens and wave soldering machines are a primary cause of reduced heat transfer efficiency, air system clogging, and direct degradation of PCB solder joint quality. Using traditional IPA (Isopropyl Alcohol) not only yields limited cleaning effectiveness but also poses high explosion hazards and health risks to workers due to its toxic, pungent odor.
The optimal solution trusted by leading global electronics manufacturers today is the water-based flux cleaner series from KAKEN TECH (Japan).
Established in 1966, KAKEN TECH CO., LTD. is a Japanese pioneer in researching and manufacturing high-tech cleaning agents for the electronics industry. Serving over 1,000 corporate clients globally and committing 10% of its annual revenue to R&D, KAKEN TECH continuously innovates its cleaning chemical lines to meet the strictest standards for efficiency, component compatibility, and environmental safety in modern SMT lines.
1. DF Series Cleaning Line
KakenClean DF-series is a line of water-based industrial cleaning agents designed specifically for deep cleaning pallets and equipment in SMT production lines. The product line focuses on breaking down the bonded structure of rosin and flux that has oxidized or baked hard at high temperatures.
Key advantages of DF Series over traditional IPA:
- 3x Dissolution Power: Cuts maintenance and cleaning time by 50%.
- Absolute Safety: Boiling point above 100°C and non-flammable, allowing safe cleaning even while the oven is still hot.
- Eco & Health Friendly: Free from halogen solvents or toxic odor compounds, providing maximum protection for worker health.
2. Metal Mask Cleaning Line (HA Series)
In the solder paste printing stage, cleaning stencils/metal masks plays a decisive role in the precision of micro solder joints.
KAKEN TECH's HA Series product line is designed specifically for this application:
- Thoroughly Removes Solder Paste & Adhesives: Completely eliminates solder paste residues and component adhesives stuck in ultra-small stencil apertures.
- High Material Compatibility: Will not corrode or deform metal surfaces, mesh, or stencil frame adhesives.
- Optimized for Automatic Washing Machines & Manual Wiping: Performs effectively in automatic metal mask washers (spray or ultrasonic) as well as during manual cleaning.
3. WS-923U Flux Residue Cleaner Line
After reflow or wave soldering, removing remaining flux residues from PCBs is mandatory for high-reliability electronic products.
The WS-923U is a specialized deep flux cleaning solution:
- High Solubility: Powerfully removes flux residues deeply embedded in small components and delicate structures.
- Improved Work Efficiency: Offers higher flux solubility and faster drying speeds compared to traditional IPA, helping optimize operational workflows.
- Environmentally Friendly: Safe formulation, completely free of chlorofluorocarbons (CFCs) and ethane.
- High Component Durability: Optimally designed based on careful calculations of solvent resistance for board-mounted components, ensuring no damage or corrosion to parts.
4. Why choose KAKEN TECH Products from KISCO Vietnam?
KAKEN TECH CO., LTD. is a reputable industrial chemical group from Japan established in 1966. The brand serves over 1,000 large-scale enterprise clients worldwide and consistently dedicates 10% of its annual revenue to R&D.
As the official distributor of KAKEN TECH, KISCO (VIETNAM) delivers comprehensive technical solutions:
- Authentic products supplied with complete technical documentation from the manufacturer.
- On-site trial testing support directly at your factory to determine the optimal process.
- In-depth consultation from experienced engineers to optimize costs and enhance output quality.
Contact KISCO Vietnam now for specialized technical support and competitive pricing on KAKEN TECH solutions:
- Website: https://kisco-net.vn/
- Phone: +84-243-772-5405
- Hanoi Office: Room CP1.07.02B, 7th Floor, Tower 01, Capital Place Building, No. 29 Lieu Giai, Ngoc Ha Ward, Ba Dinh District
- HCMC Office: Room 04, 9th Floor, Vincom Center Building, No. 72 Le Thanh Ton, Ben Nghe Ward, District 1